Production Workshops

ASABA / FACILITIES

Production Workshops

ASABA’s production workshops and specialist units: the purpose, main capabilities and equipment of each facility.

Hull Workshop

Oxy-fuel and plasma cutting, sheet and section bending, assembly and welding beds, and welding equipment. Structures are fabricated, assembled and repaired.

Mechanical Assembly Workshop

Machining and balancing of components, and assembly and repair of marine machinery. The workshop supports work on auxiliary, deck, hydraulic, propulsion and steering equipment.

CapabilityParameter
Component machiningDiameter up to 1,000 mm
Shaft machiningDiameter up to 600 mm; length up to 11 m
Static balancingWeight up to 5 t
Dynamic balancingMass up to 700 kg; diameter up to 1,260 mm
CLIMAX BB5000 Portable Boring MachineBoring diameter 64–610 mm
CNC milling machineWorkpiece capacity: 1440 (x) × 2650 (y) × 805 (z)
Working with the CLIMAX BB5000 portable boring machine
Working with the CLIMAX BB5000 portable boring machine
CLIMAX BB5000 portable boring machine setup
CLIMAX BB5000 portable boring machine setup
CLIMAX BB5000 portable boring machine setup
CLIMAX BB5000 portable boring machine setup
Working with the CLIMAX BB5000 portable boring machine
Working with the CLIMAX BB5000 portable boring machine

CNC milling machine

CNC milling machine — overall view
CNC milling machine — overall view
CNC milling machine — work area and control panel
CNC milling machine — work area and control panel

Diesel Workshop

Diagnostics, repair and installation of internal combustion engines rated up to 20,000 kW; work on compressors and turbochargers, repair of turbine assemblies and rotor balancing.

Piping Workshop

Fabrication and repair of steel, non-ferrous and plastic piping. Bending of pipes up to 150 mm in diameter.

Electrical Workshop

Repair and rewinding of motors and generators up to 1,500 kW, and work on power distribution, automation, navigation and radio equipment. A 1,000 A load bank for shore-based testing.

Painting Workshop

Washing, surface preparation and application of protective coatings to hulls, ship structures, equipment and tank interiors.

Woodworking and painting/insulation units

Woodworking and painting/insulation activities complement the main production workshops. The scope of work is confirmed when preparing the order.

  • Removal and reinstatement of interior linings.
  • Removal and refitting of cladding and replacement of insulation, including exhaust-system insulation.
  • Repair of cabins, galleys, furniture and flooring; replacement of tiles; replacement or repair of portholes.
  • Replacement of wooden deck planking.

Oxygen Plant

The oxygen plant produces industrial oxygen for the shipyard’s needs and fills diving cylinders with air.

ASABA shipyard has a dedicated facility for the production and storage of industrial gases, including oxygen. The facility also fills gas cylinders to support the shipyard’s production activities. Services include CO₂ cylinder refilling, liquid nitrogen production and nitrogen cylinder refilling.

ASABA produces oxygen in-house with a purity exceeding 99%.

Related Services

Hull and Welding WorksMachining and Mechanical RepairsEngines and Diesel WorkshopPiping and Valve RepairsHydraulic Equipment RepairsElectrical Equipment and AutomationCleaning and PaintingAuxiliary Marine Systems

Technical parameters are provided for preliminary assessment. Suitability for a particular vessel, equipment item and project is confirmed by the shipyard when agreeing the work.

Discuss Project Feasibility

ASABA SHIPYARD

We Will Plan the Work Around Your Requirements

Send us your initial specifications — we will agree the scope of work and the necessary technical requirements.

Contact the Shipyard